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Custom Rigid Mailer Boxes
Custom Rigid Mailer Boxes - Image 2
Custom Rigid Mailer Boxes - Image 3
Custom Rigid Mailer Boxes - Image 4
In Stock
Starting From:

$0.10

Custom Rigid Mailer Boxes

Availability: In Stock
Starting From:

$0.10

Details
Specification
Artwork Guidelines
Order Process
Custom Sizing
Material
Print
Upgrade your ecommerce deliveries with custom rigid mailer boxes from Packaging Leaders. Built with sturdy rigid-board construction, these premium mailers combine dependable product protection with a sophisticated presentation that helps create a memorable unboxing experience. Customize your rigid mailer packaging with precise dimensions, brand colors, logos and artwork. Choose secure magnetic or tuck-style closures and enhance your packaging with fitted foam or paperboard inserts, interior printing, foil stamping, embossing, debossing, Spot UV and soft-touch finishes. Our custom rigid mailer boxes are ideal for cosmetics, skincare, jewelry, electronics, apparel, subscription kits, influencer PR packages, corporate gifts and other premium ecommerce products. Custom inserts help keep items securely positioned while branded interior printing adds another touchpoint to the customer experience. Choose Packaging Leaders for durable, protective and fully customized premium mailer packaging. Request your custom quote today.

Stress-Free Production

With our exceptional quality assurance department that works closely with you to check each and every order throughout the packaging process, you can rest easy knowing that nothing is left to chance. We aim to help you make a powerful impression on your customers through high-quality wholesale custom product boxes, no matter what your product or vision may be. Our team will be more than happy to produce product box packaging according to your specifications or help you design it. You can contact us for any type of customized packaging box.

Specifications Table

Dimensions
All Custom Sizes & Shapes

Printing

CMYK, PMS, No Printing

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Quantities

100 – 500,000

Coating

Gloss, Matte, Spot UV

Default Process

Die Cutting, Gluing, Scoring, Perforation

Options

Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turn Around Time

4-6 Business Days, Rush

Artwork Preparation Guide

Prepare your artwork files for submission by following our Artwork Guidelines and the details found below. Need a hand preparing your artwork? We can help. We offer 100% free design support and mockups to ensure the style of the final product perfectly matches your vision. Simply contact our packaging wizards – we’re just a call or click away!

 

Cut Line (Black Lines):

Indicates the cut at its final size. Important artwork and text should be placed at least 0.125 inches inside of the cut line.

Perforation (Dotted Black Lines):

Perforation line refers to paper that is punched with very small holes to allow the paper to be torn and folded easily.

Bleed Line (Green Lines):

Indicates where the bleed line is located. Any artwork which goes to the cut line should be extended to the bleed line to get a seamless print.

Safety Margin (Dotted Green Lines):

Indicates where artwork and text should safely be placed inside. As an industry standard, all artwork should at least be placed 0.125 inches away from the cut line unless your design is intentional.

Crease Line (Red Lines)

Indicates where the product is to be folded.

01
Choose Your Custom Packaging Boxes
Explore our range of curated retail packaging boxes to discover the packaging solution that’s right for your business. If you have any questions about available custom boxes as you browse, our dedicated team is here to help. Simply click on the Live Chat Support function, which can be found in the bottom right-hand corner of your screen.
02
Request a Free Instant Quote
It’s simple, speedy and free to request a quote from us – just navigate to the box at the top right-hand side of this page and let us know what you’re looking for. Remember to include valuable details like box dimensions, custom options, the number of boxes you need, design ideas and internal deadlines.
03
Finalize Your Order
As soon as we’ve received your request, our custom packaging specialists will prepare your tailored quote. We guarantee to come back to you within 1-2 hours on business days, so you can swiftly start your packaging journey. If you requested design help in your quote, then, at this point, your designated customized packaging specialist will connect with you over email or phone to finalize your vision.
04
Time to Make a Custom Dieline
In the packaging world, a dieline is an artwork template that ensures that the design of your package is laid out correctly before going into production. It is a flat diagram with markings that indicate where the package’s fold and cut lines are. As soon as we’ve received your payment, our packaging wizards will prepare your dieline file and send it over for review within 1-2 business days.
05
Get Creative with Artwork
Add your artwork to your shiny new dieline template file. Make sure to follow our Artwork Guidelines as you start designing, so we can apply the artwork to your template. These guidelines ensure that the file format and the settings of your artwork (colors, font type, font size, and images) will be ready for mass production.
06
Visualize Your Packaging with Mockups
Once you’re happy with your template’s design, our team will prepare a 2D and 3D rendering of your packaging for a final review. This allows you to visualize precisely how your custom box will look once printed. This stage is your last opportunity to proofread the text on the box or check for grammatical, spelling, and punctuation errors before mass production, make sure to double check! If you’d like to determine whether your chosen material has the feel you want to achieve, we can ship a box sample to you.
07
Roll-on Production!
Now that everything is approved, it’s time for you to sit back and relax, while we produce your custom shipping boxes. Our packaging wizards will keep in touch with you throughout the process to give you updates on manufacturing and shipping.

Pick The Perfect Box Size

Bring us your product measurements and we’ll help you find the custom box size that’s the right fit for your needs. Custom dimensions for proper sizing keeps your packaging costs down and your products safe from rattling around during shipping, so you can give your customers a special unboxing experience.
Thickness of Packaging Material
GSM Weight

13 point Pulp

200 gsm 

14 point Uncoated

270 gsm

16 point C2S / Solid Bleached Sulfate (SBS)*

350 gsm

18 point C2S

400 gsm

24 point Uncoated

405 gsm

24 point C2S / Solid Bleached Sulfate (SBS)*

460 gsm

40  point Cotton

600 gsm

Print in Any Color

With full digital CMYK printing, there’s no limit to how many colors your design has! Choose as many colors as you need for your custom boxes, the customization options are endless. Cover the exterior of your box in full color or print on the inside as well to showcase your brand. You can also apply gold foil, embossing, or other special features to boost your packaging’s visual impact. Our designers are on hand to help you achieve the best results with no hidden costs or fees.

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